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Manufacture of Bar-Wrapped Concrete Cylinder
pipe begins with a fabricated steel cylinder with joint rings attached,
which is hydrostatically tested to 0.75 times the specific yield
point of the steel cylinder. A cement-mortar or concrete lining
is placed, by the centrifugal process, inside the cylinder. After
the lining is cured, the cylinder is wrapped with a smooth, hot-rolled
steel bar, using a moderate tension in the bar. The size and spacing
of the bar, as well as the thickness of the steel cylinder, are
proportioned to provide the required pipe strength. The total steel
area required, including bars and cylinder, is determined by the
classical hoop tension pressure vessel formula, limiting the average
steel stress to 18,000 psi or 50% of the specified minimum yield
strength. The design also provides an additional capacity for transient
surge pressure of at least 50% of the working pressure. For example,
a class 200 pipe has a total capacity (working pressure + surge
pressure) of 300 psi. Other surge allowances can be used. The cylinder
and bar wrapping are covered with a cement slurry and a cement-rich
dense mortar coating.
The mortar coating has a minimum thickness of 19mm (3/4in) over
the bar (or 25mm (1in) over the cylinder).
Hyprescon manufactures AWWA C-303 from 350mm
(14in) to 500mm (20in) in diameter. Other diameters may also be
manufactured upon request.
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